Warn 9.5ti Winch Replacement Parts for Serial Numbers 1089000 and up.

• Warn 9.5 Cti Winch Manual
• Warn Winch Troubleshooting Guide
• Warn Winch 9.5 Xp Parts
• Warn 9.5 Xp Winch
• Warn 9.5ti Winch For Sale

WARN INDUSTRIES * WINCH

7

MOUNTING WINCH

MOUNTING WINCH

Choose a mounting location

that is suffi ciently strong enough
to withstand the loads you intend
to winch. Only the mounting
orientations shown are possible for
safe winching operation. All others
are improper and inappropriate.
The use of recommended bolt
and lock washer combinations
torqued to recommended levels will
prevent vibration during operation.
The mounting details indicate the
proper torque levels.

Remember the winch rope

must always spool onto the drum
as indicated by the drum rotation
decal.

Refer to the following

diagrams for proper mounting
orientation.

WARNING

Never use bolts
that are too long.

Control Pack Installation

Mount the control pack

according to the instructions
included in the WARN mounting
system kit. Use the bracket
included in the kit.

The control pack mounting

fasteners may also be moved to
the unused holes in the control
pack base plate for additional
mounting fl exibility.

Mounting Bolt Pattern:
Standard: 10” x 4.5”, 254 mm x 114.3 mm

WARNING

Always choose
a mounting
location that is
suffi ciently strong
to withstand the
maximum pulling
capacity of your
winch.

WARNING

Always complete
the winch
installation and
attach the hook
before installing
the wiring.

Mounting Details:
(1) Smooth and fl at, thickness = 5/16” (8 mm)
(2) 7/16” (11.1 mm) lockwasher X 4
(3) 7/16-14 X 1 1/2” long, grade 5 bolt X 4
Torque 50-55 ft. lbs. (68-75Nm)
(4) 7/16” (11.1 mm) fl atwasher X 6
(5) 7/16-14 X 1 3/4” long, grade 5 bolt X 2
Torque 50-55 ft. lbs. (68-75Nm)

Plate Thickness

Bolt Length

5/16” (8 mm)

1.5” (40 mm)

3/8” (10 mm)

1.5” (40 mm)

1/2” (13 mm)

Warn 9.5 Cti Winch Manual

1.75” (45 mm)

WARN INDUSTRIES * WINCH

8

ELECTRICAL CONNECTIONS

1

2
3

6
5

4

Black

Black

Red

Green

Brown

White

Blue

A

F1

F2

Electrical Diagrams:

ELECTRICAL CONNECTIONS

Use the included insulating

boots on exposed connections to
prevent electrical shorting. Route
battery connection cables in areas
which will not cause them to
chafe or cut through the insulation
causing a potential short circuit.

Upon completion of

installation, check winch for proper
operation.

WARNING

Never route
electrical cables
across sharp
edges.

WARNING

Warn Winch Troubleshooting Guide

Never

route

electrical cables
near parts that
get hot.

WARNING

Never

route

Download volvo 850 manual. electrical cables
through or near
moving parts.

WARNING

Always place
the supplied
terminal boots
on wires and
terminals as
directed by
the installation
instructions.

Battery Recommendations

Warn Winch 9.5 Xp Parts

A fully charged battery and

good connections are essential
to the proper operation of your
winch. The minimum requirement
for a 12 volt DC battery is 650 Cold
Cranking Amps.

WARNING

Always insulate
and protect all
exposed wiring
and electrical
terminals.

Pin #

Color

1

Brown

2

Green

3

Black

4

White

Warn 9.5 Xp Winch

5

Blue

6

Red

Black

Black

Warn 9.5ti Winch For Sale

Red

White

Brown

Green

Blue