Abs Bun Divider Rounder Users Manual

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HIGH SPEED BUN

DIVIDER

Extrusion Divider Designed for High Speed Bun Production

Most Accurate Scaling Available

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Features &

Benefits

Most Accurate Scaling available through advanced extrusion technology

Increased product yield

Reduced waste

Improved product uniformity

Consistent scaling accuracy over the life of the divider - 15 years or more*

Reduced Operating Cost

No divider oil required with the HBD, which reduces operating and sanitation cost

Efficient design with few moving parts for reduced maintenance cost

Rotary drive design provides a service life 3-4 times that of conventional dividers

Increased Productivity and Flexibility

Increased operating speeds up to 135 cuts per minute can increase your hourly production yield

Long, continuous runs for days at a time without downtime for cleaning or maintenance adjustments can increase profits per unit

Improved Automation

Operator interface-based recipe management system is provided for automated divider setup

Electronic synchronization system is tied into the Pan-O-Mat, allowing the HBD recipe management system to automate the setup of the Pan-O-Mat as well

Designed and manufactured in accordance with BISSC standards

Heavy duty stainless steel frame for durability and corrosion resistance

Polished stainless steel guards and 500 lb. hopper for easy sanitation

Precision stainless steel tunnel housing for durability and minimum dough flow resistance

Dual auger design for gentle dough handling at high throughputs

All drives are Class F insulated Eurodrive Gearmotors including augers, metering pump, cut-off knife and proofer drive for dependability, long life, and 94% mechanical efficiency

3” metering pump for precise flow control

Patented UHMW free-flow manifold for even dough distribution

Patented diaphragm valves with position indicators for minimum resistance and maximum flow control

UHMW Rotary cut-off knife

Easy access to all operational areas for easy sanitation and maintenance

Venturi-style vacuum system with vacuum transducer

Freestanding with casters for easy mobility for sanitation and maintenance

Abs Bun Divider Rounder Users Manual

Electrical

Features

Operator panel is NEMA 4 rated and mounted on a swivel arm for easy access

Operator Panel includes the following:

Allen Bradley 600C keypad operator interface to control:

Auger speed Metering pump speed Vacuum Pressure Alarm messages Product codes

Allen Bradley push-buttons for:

Two-button start

Stop / Emergency stop

Master relay control

NEMA 4 stainless steel machine mounted electrical enclosure including:

Main disconnect switch

Full voltage magnetic NEMA rated starters

Allen Bradley 5/03 PLC Toshiba Inverters

Schmersal key safety switches

Closed loop pressure control system with pressure transducer

PLC controlled cleaning cycle system for reduced sanitation cost

Electronic proofer synchronization kit with proofer drive

HIGH SPEED BUN DIVIDER

Options

Allen Bradley 5/04 PLC Upgrade

Painted remote electrical panel in lieu of machine mounted

Stainless steel remote electrical panel in lieu of machine mounted

Panel air conditioner in lieu of Exair panel cooler

Panel modem for remote diagnostics

CE confirmed electrical package

Inverters in lieu of Toshiba

Operator interfce in lieu of Allen Bradley 600C

Automatic divider pushback

Extrusion type nonstick rounder belt

300 lb. stainless steel hopper in lieu of 500 lb.

Spiral Tunnel Rounder Bars

Hinged rounder bar lift kit

Rounder AC speed control package

Product memory increase

Integrated controls for pump and conveyor system

Chilled rounder bed option

Pneumatic “pulse” flour sifter kit to integrate with flour recovery system

Zig Zag Rotary Gate kit

Magnetic pan indexer with integral recipe management

Additional machine manuals

Tool kit

Spare parts kit

Specifications

HIGH SPEED BUN DIVIDER

Dimensional

Drawing

Used Divider Rounders

For more information please call

your Account Manager or 1-800-BAKERS-1.

Headquarters

AMF Bakery Systems

European operation

2115 West Laburnum Avenue

West Park Ring Road

Richmond, Virginia 23227

Leeds LS16 6QQ England

1-800-225-3771 or 804-355-7961

Tel.: 1132-787110

FAX: 1-804-342-9724

Fax: 1132-741415

www.amfbakery.com

[email protected]

07/2004

AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.

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Automatic Dough Divider Rounder